Bad Boy Buggy Navitas DC to AC Conversion Kit | 600A 4kW

Bad Boy Buggy Navitas 48V 600 Amp 4kW TAC2 DC to AC Conversion Kit

Upgrade your older Bad Boy Buggy electric drivetrain with this brand-new Bad Boy Buggy Navitas DC to AC Conversion Kit, a complete 48V AC drivetrain conversion package designed for select Bad Boy Buggy Classic, XT, and iS 4WD electric models. This high-performance Navitas 600 Amp TAC2 conversion kit replaces the original DC-style setup with a modern AC configuration for improved torque, better acceleration, enhanced hill-climbing performance, longer run times, and more efficient battery use.

The Bad Boy Buggy Navitas 48V 600 Amp 4kW TAC2 DC to AC Conversion Kit is an excellent solution for rebuilding or restoring older Bad Boy Buggy electric vehicles where factory part support may be limited or difficult to source. Bad Boy Buggy frames are often used for specialty cart builds, hunting carts, utility carts, off-road electric carts, and custom 4WD golf cart projects. This full-system conversion kit includes both AC 4kW 19T AL motors, both TAC2 600A 35P Navitas chassis controllers with Bluetooth, wiring, switches, contactors, fuses, mounting hardware, and the core electrical components needed to convert the vehicle drivetrain from DC to AC.

Compatible Bad Boy Buggy Models

This Bad Boy Buggy 48V AC conversion kit is designed for the following electric Bad Boy Buggy models:

• Bad Boy Buggy Classic with single Navitas DSE control
• Bad Boy Buggy XT with dual Sevcon Millipak controls
• Bad Boy Buggy iS with dual Curtis 1236 controls

This kit may be used as a Bad Boy Buggy Classic DC to AC conversion kit, Bad Boy Buggy XT DC to AC conversion kit, or Bad Boy Buggy iS DC to AC conversion kit when matched to the correct compatible electric model.

Important Compatibility Note

This kit is not compatible with Bad Boy Buggy Ambush models equipped with both a gasoline engine and electric motor. Please verify your exact model, drivetrain configuration, and existing controller setup before ordering. This product is intended for select electric Bad Boy Buggy 4WD applications only.

Performance Benefits of the Navitas DC to AC Upgrade

This Bad Boy Buggy AC drivetrain conversion is engineered to deliver a stronger and more efficient driving experience compared with many original DC systems. The AC motor and controller design helps support increased speed, improved torque delivery, better hill performance, and improved battery efficiency. The included Navitas TAC2 Bluetooth controllers also allow programming, diagnostics, and real-time system access through the Navitas app.

• Converts select Bad Boy Buggy electric models from DC to AC
• Includes dual AC 4kW 19T AL motors
• Includes dual TAC2 600A 35P Navitas chassis controllers with Bluetooth
• Improves acceleration, torque, and hill-climbing performance over many DC systems
• Helps improve run time and battery efficiency with a modern AC drivetrain design
• Bluetooth app support for controller programming, diagnostics, and real-time monitoring
• Security lock-out feature helps restrict vehicle speed and power when needed
• Dealer-level app access may be available for qualified customers
• Includes hardware, cabling, switches, harness, fuses, and electrical components for a full conversion

Complete Kit Components

This Bad Boy Buggy dual motor conversion kit and dual controller conversion kit includes the major components required for a complete Bad Boy Buggy 4WD electrical drivetrain conversion:

• 2 AC 4kW 19T AL motors
• 2 TAC2 600A 35P Navitas chassis controllers with Bluetooth
• 2 mounting plates
• 2 solenoids / contactors
• 2 400 amp fuses
• 2 fuse blocks
• 1 two-seater harness for AC 4WD
• 1 chassis pedal kit, hall-type
• 1 forward and reverse switch
• 1 chassis key switch for ignition
• 1 run/tow switch
• 1 4WD 2G cable kit

Installation Notice

This Bad Boy Buggy Navitas DC to AC Conversion Kit is not a plug-and-play kit. Installation is complex and requires advanced electrical knowledge, proper tools, careful wiring, and experience working with golf cart or utility vehicle drivetrain systems. The vehicle may need to be taken down to the frame, rewired with the new harness, and fitted with new electrical components, motors, and controllers.

For best results, Prime Golf Parts strongly recommends installation by a qualified golf cart dealership, repair shop, or experienced electric vehicle technician. Improper installation may cause performance issues, electrical damage, or unsafe operation.

Part Numbers and Cross References

This Bad Boy Buggy Navitas DC to AC Conversion Kit may be referenced by the following SKU and cross-reference part numbers:

• SKU: 222-48VBBB600TAC2-4 / 25-507
• Cross Reference: 10-000995 / 10000995

Return Policy Notice for This High-Value Conversion Kit

This is a high-value, advanced electrical conversion kit, and returns can be difficult and costly for both the customer and the seller once the product has been ordered, unpacked, handled, or partially installed. Before purchasing, please carefully confirm your Bad Boy Buggy model, controller type, drivetrain configuration, voltage, intended use, and installation capabilities.

We strongly recommend reviewing our return policy before ordering this product. Please visit the Prime Golf Parts return policy page here: https://primegolfparts.com/returns-refund/. If you are unsure whether this Bad Boy Buggy 48V 600 Amp Navitas kit is correct for your vehicle, please verify compatibility before placing your order.

Why Choose This Bad Boy Buggy Navitas Conversion Kit?

For owners and builders working with older Bad Boy Buggy electric 4WD vehicles, this Bad Boy Buggy complete drivetrain upgrade kit offers a practical way to replace outdated DC drivetrain components with a modern Navitas AC system. With dual AC motors, dual Bluetooth-enabled TAC2 controllers, a new AC 4WD harness, hall-type pedal kit, contactors, fuses, switches, and 4WD cabling, this package is built for a serious drivetrain overhaul rather than a small repair.

Whether you are restoring a Bad Boy Buggy Classic, upgrading a Bad Boy Buggy XT, rebuilding a Bad Boy Buggy iS, or creating a custom electric 4WD cart project, this Navitas Bad Boy Buggy conversion kit provides the major components needed for a powerful AC conversion when installed by a qualified professional.